Flying with a firearm can feel intimidating, but it doesn’t have to be. I’ve flown with guns several times, and once you know the process, it’s actually simple.
The key is having a TSA approved gun case that keeps your firearm secure and compliant with TSA and airline rules.
✅ Peace of mind while traveling
✅ Protection from baggage damage
✅ Full TSA and airline compliance
Before you fly, remember:
- Always unload your firearm
- Use a hard-sided, lockable case
- Choose TSA approved locks
- Declare your firearm at the counter
Ready to skip the stress?
Scroll down to see my top TSA approved gun cases for pistols, rifles, and shotguns. Tested, secure, and built for safe travel.
👉 Compare the best cases below and pick one that fits your firearm and budget.
Best long rifle case for frequent flyers and serious shooters.
Heavy-duty, aviation-tested protection for your shotgun. Watertight, crushproof, and built with a pressure-equalization valve so your case opens smoothly after flights.
Compact, durable, and waterproof — a trusted TSA favorite.
Heavy-duty ammo storage for organized, stress-free travel.
Tip: Keep your firearm unloaded, locked in a hard case, and declare it at check-in.
TSA Rules & What Makes a Gun Case “TSA Approved”
If you’re flying with a firearm, the TSA has strict but clear rules you’ll want to follow and not knowing them can ruin your trip before it starts.
1. Your Gun Must Be Unloaded and Locked ✅
Every firearm you transport must be completely unloaded and packed in a hard-sided case.
That case must be locked securely, and only you should have the key or combination.
TSA officers may ask you to open it during inspection, but they cannot take possession of your key.
2. Declare Your Firearm at the Check-in Counter 🔒
Firearms and ammunition must be declared in person when you check your bags.
You’ll sign a declaration card confirming it’s unloaded and packed properly.
This card goes inside the gun case, not outside your luggage.
3. Ammunition Rules 💼
You can pack ammo in the same case as your firearm or separately in checked baggage, but:
- It must be in the manufacturer’s box or a secure container made for ammunition.
- Loose rounds are not allowed.
- There’s a weight limit (usually around 11 lbs / 5 kg per passenger, depending on the airline).
4. The Case Must Be “TSA Approved” 🧳
A gun case that’s TSA compliant meets these must-have features:
- Hard-sided exterior: Can’t be pried open by hand.
- Lockable points: Ideally two or more latch points with metal-reinforced holes.
- Tamper-proof hinges: So the lid can’t be lifted even slightly when locked.
- Sturdy latches: Keeps the case shut even with pressure or impact.
- Label-free: Don’t mark the case with words like “gun” or “firearm.”
If TSA can pull your case open without unlocking it, it’s not compliant no matter how thick or expensive it is.
🛬 5. Airline Differences
Every airline interprets TSA rules slightly differently. Some require:
- Non-TSA padlocks
- Specific weight limits
- Separate cases for each firearm
Before you fly, check both the TSA website and your airline’s firearm transport policy, here’s Delta’s policy.
Best TSA Approved Pistol Cases
When it comes to flying with handguns, you need a compact, durable, and fully TSA-approved pistol case. These are two of the best options trusted by travelers, law enforcement, and competitive shooters alike.
🥇Pelican 1170 Protector Case — Best Overall Pistol Case
You close the latches and feel that quiet confidence kick in. This is the little tank you can toss in a trunk, check at the counter, and forget about until baggage claim.
The Pelican 1170 earns trust because it simply doesn’t quit.
- Built to survive travel: waterproof, dustproof, crush-resistant Protector-series construction with IP67 protection and Pelican’s double-throw latches that stay shut when life gets rough.
- Airline and TSA friendly by design: hard-sided shell with metal-reinforced hardware and padlock holes sized about 0.19 in (5 mm) for proper locks.
- Right-size footprint: Exterior 11.64 × 8.34 × 3.78 in; Interior 10.54 × 6.04 × 3.16 in. Easy to pack, big enough for a pistol plus essentials.
- Pressure equalization valve: prevents vacuum lock after flights so you can open it smoothly at your destination.
- Light but tough: about 2.1 lb with foam, built for real travel and daily use.
👉 For everyday owners who want zero drama at the counter and maximum peace of mind in transit.
Sold & shipped by Amazon
💼 Nanuk 909 Hard Case — Trusted TSA Classic
Pick it up and you’ll feel the difference immediately. The Nanuk 909 has that dense, premium, confidence-in-hand feel that frequent flyers love.
It’s the compact case that looks clean, packs tight, and shrugs off baggage-handler abuse.
- Travel-ready shell: made from Nanuk’s NK-7 resin with the PowerClaw latching system that clamps the lid with positive pressure and resists prying.
- Weatherproof protection: IP67 waterproof and dustproof with an auto-pressure release valve to handle cabin-to-tarmac pressure swings.
- Dialed for locks: integrated padlock holes sized around 0.30 in (7.6 mm) fit most quality TSA-recognized and standard padlocks.
- Room where it matters: compact exterior with interior around 11.4 × 7–7.9 × 3.7 in depending on foam configuration, ideal for a pistol plus mags and a small accessory.
- Purpose-built heritage: designed by a dedicated case maker, favored by pros who need gear to arrive in working order.
👉 For frequent flyers and pros who want a premium feel, clean packability, and no surprises when they land.
Sold & shipped by Amazon
Best TSA Approved Rifle Cases
If you’re traveling with a rifle or shotgun, your case needs to handle more than just TSA inspection, it has to survive baggage handlers, long hauls, and any kind of weather.
These two cases are trusted by hunters, sport shooters, and professionals alike.
🥇 Pelican Vault V800 Long Case — Editor’s Pick for TSA Approved Gun Case
Imagine dropping your hard case onto the conveyor belt, seeing it fly through the x-ray scanner, and knowing your rifles are utterly safe.
That confidence comes from knowing you carry something that won’t fail you. The Pelican Vault V800 is that kind of rifle case.
- Armored defense: rugged polymer shell that resists impact, dust, salt spray, and even harsh operations environments.
- Secure latching system: four robust push-button latches plus reinforced lock hasps rated to accept serious padlocks.
- Aviation tested design: crushproof and weather-resistant, built for airline baggage systems and consistent compliance with TSA/firearm transport protocols.
- Generous interior room: fits two rifles (up to ~50-52”) with customizable foam and divider options for optics, barrels, or accessories.
- Functional features for travel: incorporates a pressure-equalization valve to prevent vacuum seal, plus strong carry handle and wheels (depending on model) for wheeling through airports.
👉 Ideal for competitive shooters, frequent flyers, or anyone who wants absolute security and zero stress on firearm transport.
Sold & shipped by Amazon
💼 Plano All Weather 2 “Rustrictor” 52″ Long Gun Case
Want rock-solid protection that doesn’t drain your wallet? The Plano All Weather 2 Rustrictor gives you most of the hard-case benefits at mid-tier cost.
It’s the practical choice that balances affordability with serious protection.
- Soft but tough protection: rugged molded polymer shell paired with Rustrictor™ copper-infused foam to suppress corrosion and protect metal parts.
- Reliable latching + padlock compatibility: dual-stage lockable latches with tabs designed to accept standard padlocks.
- Weather-sealed design: features a Dri-Loc® O-ring seal to keep moisture out, even when banged around.
- Precut pluck foam: tailored segments let you carve a secure, custom fit for your rifles, optics, and accessories.
- Pressure-release port: helps mitigate vacuum and pressure differences during altitude changes, which keeps your lid from getting stuck.
👉 Excellent for hunters, sport shooters, or weekend travelers who want dependable firearm shipping without overpaying.
Sold & shipped by Amazon
For more see my post: 9+ Best TSA Approved Rifle Cases for Air Travel
Best TSA Approved Shotgun Cases
Shotguns are heavier and bulkier than pistols, so you need a case that’s tough, airline-compliant, and easy to handle through airports. These two options offer solid protection without breaking the bank.
💼 Pelican 1750 Protector Long Case — Best Overall Shotgun Case
You close the latches and feel that calm, quiet confidence. The Pelican 1750 is the grown-up choice for hunters and competitors who want gear to arrive exactly as packed. It rolls through airports, shrugs off abuse, and keeps your shotgun secure and dry.
- Serious protection with a watertight, crushproof, dustproof shell and an automatic purge valve so pressure changes never jam the lid.
- Travel-ready hardware including stainless steel hasps for padlocks and easy-open latches designed for real baggage handling.
- Foam you can tailor with a 3-piece set that lets you carve a snug bed for a shotgun, chokes, and accessories.
- Rolls cleanly with strong wheels and over-molded handles so long airport walks are no problem.
👉 For shooters who want maximum peace of mind and a case that will outlast the airline carousel.
Sold & shipped by Amazon
🥇 NANUK 985 Hard Case
Pick it up and you can feel the density and intent. The Nanuk 985 has that premium, pro-grade vibe that makes travel less stressful. It packs flat, locks tight, and the wheels glide through terminals without drama.
- NK-7 resin shell that is tough, lightweight, and built to survive hard travel.
- PowerClaw latches clamp the lid firmly and resist prying so the seal stays secure in transit.
- IP67 rated for waterproof and dustproof protection, plus an auto-pressure release valve for cabin-to-tarmac changes.
- Wheeled and ready with polyurethane wheels and spring-loaded handles that feel great in hand.
👉 A top-tier long-gun case for travelers who want premium fit and finish with real-world durability.
Sold & shipped by Amazon
Best TSA Approved Locks for Gun Cases
Even the best gun case is useless without a solid lock. TSA requires your firearm to be secured and only you should have the key or combination.
Here are two top-rated options trusted by frequent flyers and gun owners alike.
🥇 Nanuk TSA-Approved Case Lock — Top Pick for Reliability
When you hear that satisfying click of a Nanuk lock sealing shut, it’s not just your case that’s secure, it’s your peace of mind.
This is the lock designed for those who value both precision and pride. Made by the same company behind world-famous protective cases, the Nanuk TSA-Approved Case Lock feels like an extension of your firearm case itself.
- Built for real travel: cut-resistant steel shackle and rustproof construction that laughs at rain, humidity, and baggage abuse.
- TSA-recognized: allows inspection without cutting or prying, saving your case from unnecessary damage.
- 3-dial custom combo: set your own code and travel with confidence that only you — or authorized TSA staff — can open it.
- Premium feel: every part, from the textured body to the smooth-turning dials, screams quality and intent.
👉 Perfect for serious shooters and frequent flyers who want the same reliability from their lock as from their firearm.
Sold & shipped by Amazon
💼 Lafenlin TSA Approved Firearm Travel Lock — Budget/Backup Choice
If you’re the kind of traveler who wants solid security but doesn’t feel like dropping twenty bucks a lock, Lafenlin’s Firearm Travel Lock delivers.
This compact, cut-proof lock gives your gun case the sleek, tactical protection it deserves — without the premium markup.
- Built for gun cases: fits most pistol, rifle, and camera hasps perfectly.
- Cut-resistant alloy body: reinforced with a flexible coated cable that’s stronger than it looks.
- Resettable 3-digit combo: simple to use, no keys to lose.
- TSA-recognized design: inspectors can safely open it during security checks without destroying your setup.
It’s lightweight, durable, and surprisingly polished — a practical, no-nonsense upgrade that just works.
👉 Ideal for anyone who wants dependable, TSA-compliant protection on a budget.
Sold & shipped by Amazon
Best TSA Approved Ammo Boxes
When it comes to flying with ammunition, TSA rules are clear: ammo must be securely packed in fiber, wood, or metal boxes designed for small arms cartridges.
These two options are travel-tested favorites for keeping your rounds safe, dry, and organized.
🥇 MTM AC4C 4-Can Ammo Crate — Best Overall Ammo Box
The MTM AC4C is the go-to for shooters who want durability, organization, and TSA compliance in one package.
- Four removable ammo cans inside a rugged polymer crate
- Stackable and lockable design with padlock tabs
- Heavy-duty handles for easy carrying through airports or ranges
- Weather-resistant seal keeps moisture and dirt out
👉 Ideal for travelers who pack multiple calibers or need to transport ammo safely and neatly.
Sold & shipped by Amazon
💼 Plano Ammo Box — Best Compact Pick
If you don’t need to bring your entire collection, the Plano Ammo Box is a simple and affordable option.
- Compact size fits neatly in checked luggage
- Sturdy brass-bailed latch keeps contents secure
- Lockable padlock tab for TSA-compliant travel
- Water-resistant O-ring seal protects against humidity and rain
👉 Great for hunters and weekend shooters who just need one dependable, lightweight ammo box.
Sold & shipped by Amazon
✈️ Travel Tip: Keep Ammo Within Airline Limits
TSA allows ammunition in checked baggage only, and most airlines limit it to 11 pounds (5 kg) per passenger.
Always keep ammo:
- In factory boxes or dedicated ammo containers
- Separated from your firearm, but inside the same checked bag if permitted
- Clearly declared at check-in
TSA officers and airline agents will inspect your ammo packaging. Keeping it neat and secure makes this process faster.
Frequently Asked Questions About TSA Approved Gun Cases
What is considered a TSA approved gun case?
A TSA-approved gun case isn’t an official government label, it’s a case that meets TSA and airline requirements. In practice, that means:
– Hard-sided (rigid shell)
– Lockable (you hold the key or combo)
– No external markings like “gun” or “firearm”
– Sturdy latches and tamper-resistant hinges
– Able to survive airport handling
If a gun case doesn’t meet those standards, TSA can refuse it or demand inspection.
Can guns go through airport security?
Yes, but only under strict conditions:
1. Firearms must be checked, not carried in the cabin
2. They must be unloaded and secured in a hard, locked case
3. You must declare the firearm at check-in
4. Ammunition must be properly packaged (usually factory boxes or secure ammo containers)
Skipping any step can result in delays, confiscation, or legal trouble.
Does TSA open your gun case?
They might. If they need to inspect your firearm, TSA can ask you to open the case in front of them. But they cannot take your key or open your lock without your cooperation.
Can you put two guns in one case for TSA?
Yes, as long as all rules are followed:
– Both must be unloaded
– The case must be hard-sided, locked, and secure
– The case must be large enough with proper padding so the guns don’t shift and risk damage
– Check airline policies: some require each firearm in its own case
Can you check a rifle case on a plane?
Yes, rifles (or shotguns) travel only in checked baggage. You can put your rifle in a TSA-compliant hard case, declare it at check-in, and check it through just like large sports gear or golf clubs. Airlines may have size/weight limits, and they may charge an oversize fee.
Final Thoughts: Flying with Firearms the Right Way
Traveling with a gun doesn’t have to be stressful, it just takes preparation, the right gear, and a clear understanding of the rules.
With one of these TSA approved gun cases, a solid TSA approved gun lock, and properly packed ammunition, you’ll breeze through check-in without worry.
Whether you’re a hunter heading out for a trip, a sport shooter traveling for competition, or simply flying home from the range, your setup matters.
Cut corners and you risk delays, damage, or worse, confiscation.
If you want peace of mind, invest once in quality gear that’s built to last.
Because when it comes to firearms and airports, “good enough” isn’t good enough.
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